Detect & optimize damage

Components precisely analyzed

Failures and anomalies cost time, money and trust. Using the latest measurement technology, material analysis and experience, we uncover fault patterns - quickly, thoroughly and with a view to optimizing your components.

Clear analyses for reliable decisions

From conspicuousness to knowledge

Technical deviations during operation require clear diagnostics - whether before release, in the field or after the test. PTS-Prüftechnik offers findings, diagnostics and optimization at test bench level: from non-destructive methods and digital trend analyses to direct repairs. Our teams of experts identify causes and create solutions - for more clarity and less risk throughout the entire development process.

From error to solution - without detours

Our diagnostic processes can start directly at the test bench - and end with a repaired, approved component.

Scope of services:

Visual and microscopic findings
Non-destructive testing methods (crack detection, ultrasound, X-ray)
Electrical diagnostics and HV tests
Thermography & thermal image analysis
Software checks, calibrations, patches
Acceptance performance tests after repairs

Combine test bench and workbench - for maximum efficiency.

Analyses from the detail to the system

Test specimens & infrastructure at a glance

Typical test specimens:

Our findings cover all relevant components in the drive sector:

Transmission & drivetrain components
Control units & sensors
Electrical machines & axles
Rotor/stator components
Inverters & DC/DC modules
Clutch and brake system components
Hydraulic valves & pumps

Technical infrastructure:

State-of-the-art diagnostic technology is available for precise analyses:

High-resolution microscopes & imaging systems
Diagnostic devices & thermal imaging cameras
Electrical HV test stations
Programming and diagnostic technology for software updates
Air-conditioned diagnostic areas & safety zones

Advantages

Fast response times

Precise findings

Maximum security

Extensive analysis variants

Assemblies & components

Components in the combined load test >

Transmission & overall drivetrain

Applications & wheelset loads realistically tested >

Clutch & brake systems

Friction partner in the functional and wear test >

Component diagnosis, diagnostics & optimization

Repair and analysis expertise for battery systems >

Component diagnostics in the context of powertrain testing

More than analysis

Component diagnostics, diagnosis and optimization are just one part of our powertrain portfolio. We support you from damage analysis to complete system validation - manufacturer-independent and practical.

Explore the full Powertrain Testing portfolio