Engineering services and manufacturing solutions

Precise connections for energy storage

From cell arresters to complex busbars - reliable connections are crucial for performance and safety. With customized engineering and manufacturing solutions, we can advance your battery development.

More than testing - we develop with

Additional services for your project success

PTS-Prüftechnik not only supports you with testing, but also with the implementation of technical solutions. With our own laser welding system, modern production technology and experienced development expertise, we implement your requirements flexibly and efficiently. From prototype to pre-series to series production - we offer precise contacting, component production and engineering from a single source.

Our range of services

Technical options at a glance

  • Laser welding of cell arresters and busbars - for aluminum, copper, nickel, steel and hybrid materials
  • Process variety - wobble and pulse processes, low-energy for sensitive components
  • Seam variants - with and without material addition, low distortion and process reliability
  • Automated processes - NC-controlled for maximum repeat accuracy
  • Material and housing production - battery housings, holders and auxiliary components
  • Welding parameter development - for cells, modules and current bridges
  • Quality assurance - microscope and CT analyses of welding seams
  • Project support - from initial samples to planning complete production lines

Advantages

Highest precision

Broad material expertise

Fast implementation

Seamless coordination

Battery cells

Preparation & contacting >

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Battery pack / battery systems

Integration of busbars & arresters >

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Design & rapid prototyping

Development and production of components >

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Clutch & brake systems

Connection technologies in the drivetrain >

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Engineering services as a supplement to battery testing

Added value through expertise and customized solutions

Engineering & additional services are just one part of our comprehensive battery testing portfolio. In addition to testing cells, modules and battery systems, we offer development support, special measurements and individual test concepts. This is how we ensure efficient processes, reliable results and optimal product decisions.

Explore the full Battery Testing portfolio

Innovative development for future-proof drive systems. We combine technical know-how with practical implementation.

Virtual tests for precise and efficient solutions. This is how we optimize systems already in the early development phase.

Comprehensive testing procedures for maximum safety and performance. We test under real conditions for reliable results.