Safety, efficiency and speed for every development
Simulation - thinking ahead virtually
Simulation makes developments faster, safer and more efficient. From battery cells to complete systems, from mechanical components to thermal extremes: With modern simulation methods, we create digital security for you long before your components reach the test bench.
Simulation makes developments efficient and resilient
Virtual protection as the key
At PTS-Prüftechnik, simulations complement real testing. We use state-of-the-art tools to precisely calculate structures, flows and systems. This allows concepts to be validated, weak points to be identified at an early stage and development times to be shortened. Simulation is not a substitute, but an amplifier: it makes tests more efficient and results more robust.
Advantages
Greater efficiency
Early validation
Reliable forecasts
Maximum security
Simulation as the key to efficiency
We simulate electrochemical processes and thermal properties at cell level. This allows us to predict ageing, performance and safety — before physical tests begin.
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We analyze the interactions of individual cells in the module virtually. Flow and heat calculations provide valuable insights for stable thermal management and a balanced load.
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We simulate complete systems under realistic conditions - from electrical load profiles to temperature cycles. The result: reliable concepts that can be robustly and efficiently implemented in practice.
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We simulate mechanical loads and thermal effects in clutch and brake systems. This allows us to predict and optimize wear, safety and service life in a targeted manner.
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Whether housings, bearings or connecting elements: We use FEM analyses to evaluate strength, vibrations and service life - for resilient structures and short development cycles.
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Our thermal management simulations enable you to safeguard your cooling and heating circuits at an early stage. We model flows, multiphase processes and heat transfer in order to design efficient and durable systems.
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Virtual climate change and temperature tests realistically simulate loads caused by changing environmental conditions. This allows weak points to be identified and secured before the physical test.
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We use simulation models to predict material stresses and reactions in the event of sudden temperature changes. This increases safety and reduces expensive iterations during testing.
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From 1D system analyses to FEM and CFD multiphysics: we use a wide range of methods to test concepts virtually. For us, simulations are the key to more efficient development processes and more robust results.
Read moreSimulation as the key to resilient developments
At PTS-Prüftechnik, simulation accompanies the entire development process - from battery cells and assemblies to complete systems. We test concepts virtually, detect weak points at an early stage and secure systems against real loads.
In close connection with engineering and testing, this creates an end-to-end process: simulation shortens development times, makes testing more efficient and provides forecasts that our customers can rely on.